Industry Status

Stainless steel appliances refer to stainless steel parts on the filling and sealing machine that come into direct contact with drugs or packaging materials, such as buffer tanks, distribution pipes, peristaltic pump Y-shaped tees, vibrating pots, stopper suction discs, and filling needles. These key components have strict requirements for detail design, raw material materials, weld quality, and inner surface polishing to ensure no hygiene dead space and facilitate cleaning and sterilization. Domestic pharmaceutical companies often encounter some challenges when purchasing such parts for international brand filling and sealing equipment:

The delivery Time of Original Accessories is Long and Expensive: The order process of big international brand companies is very complicated, and the delivery time can easily reach more than half a year. At the same time, the high prices of original parts have always been a source of high profits for these core components;

Domestic Non-Professional Suppliers Do Not Have a Professional Design Team: Due to insufficient understanding of the pharmaceutical industry and filling equipment, parts provided by domestic non-professional suppliers often suffer from unreasonable designs and frequent dimensional compatibility issues. These problems typically only become apparent during on-site installation when components are found to be incompatible for proper use;

Domestic Non-Professional Suppliers Do Not Have Professional Manufacturing Processes: Due to the lack of professional teams and supply chain support, the quality of the products produced cannot be guaranteed, such as weld defects, substandard internal surface smoothness, lack of raw material control, and inability to provide material quality reports with traceable furnace numbers;

Solution

IPATEC has provided high cost-effective stainless steel appliances for many well-known pharmaceutical companies in China. With excellent product quality and high-quality after-sales service, we have established a very good reputation in the industry:

Short Delivery Time and Reasonable Price of Parts: We support rapid response to meet the various needs of customers, so that customers can obtain high-quality, cost-effective spare parts in the shortest possible time to protect the long-term stable operation of the machine;

Professional Design Team Ensures That Component Design Meets Customer Needs: Our core technicians have more than ten years of practical experience in the pharmaceutical equipment industry. We not only have independently developed automatic filling and closing machine for nested syringes, but also independently developed automatic filling and closing machine for vials, so we have a good understanding of the design requirements for filling and sealing machine parts;

Professional Procurement and Quality Team Ensures the Quality of Parts: We ensure that all stainless steel in direct contact with products and packaging materials is made of SUS316L material, purchased from big domestic manufacturers, and can provide material reports. The stainless steel inner surface in direct contact with the product is electrolytic polished with a roughness of ≤ Ra0.4 µm and can provide a roughness testing report. The weld seams are welded by automatic laser welding or automatic argon arc welding, using imported brands such as German TRUMPF and German Orbitalum, and each weld seam is strictly inspected visually or endoscopically to ensure the quality;